Predictive

Industrial Predictive Maintenance with CMMS

We anticipate failures before they stop your production. Sensors, vibration analysis, thermography and data analytics integrated with CMMS — maintenance as an evidence-based decision, not a calendar event.

Industrial Predictive Maintenance with CMMS

What it includes

Vibration analysis with accelerometers on critical rotating machinery (motors, pumps, fans)
Infrared thermography of electrical panels, bearings and thermal processes
Oil analysis in gearboxes, hydraulics and compressors (laboratory samples)
Ultrasonic detection of compressed air leaks and electrical arcing
IoT sensors with remote dashboard for continuous monitoring of critical assets
Integrated CMMS — all predictive measurements feed the system; planning and KPIs (MTBF, MTTR, OEE) on real data, not estimates

Industries we serve

Where we work on the plant floor every week

Logistics & ParcelsFood IndustryIndustrial ManufacturingAutomotivePlastic InjectionMetal StampingPharmaceuticalCosmeticsBeveragesDairyMeat ProcessingFrozen FoodCorrugated CardboardPaper IndustryChemical IndustryTextile IndustryGlass IndustryCement IndustryAerospaceRenewable EnergyWater TreatmentRecycling & WasteIndustrial RefrigerationData CentresCeramicsCNC MachiningHeavy MachineryElectronic ComponentsE-commerce FulfilmentAutomated WarehousingLogistics & ParcelsFood IndustryIndustrial ManufacturingAutomotivePlastic InjectionMetal StampingPharmaceuticalCosmeticsBeveragesDairyMeat ProcessingFrozen FoodCorrugated CardboardPaper IndustryChemical IndustryTextile IndustryGlass IndustryCement IndustryAerospaceRenewable EnergyWater TreatmentRecycling & WasteIndustrial RefrigerationData CentresCeramicsCNC MachiningHeavy MachineryElectronic ComponentsE-commerce FulfilmentAutomated Warehousing
Textile IndustryGlass IndustryCement IndustryAerospaceRenewable EnergyWater TreatmentRecycling & WasteIndustrial RefrigerationData CentresCeramicsCNC MachiningHeavy MachineryElectronic ComponentsE-commerce FulfilmentAutomated WarehousingLogistics & ParcelsFood IndustryIndustrial ManufacturingAutomotivePlastic InjectionMetal StampingPharmaceuticalCosmeticsBeveragesDairyMeat ProcessingFrozen FoodCorrugated CardboardPaper IndustryChemical IndustryTextile IndustryGlass IndustryCement IndustryAerospaceRenewable EnergyWater TreatmentRecycling & WasteIndustrial RefrigerationData CentresCeramicsCNC MachiningHeavy MachineryElectronic ComponentsE-commerce FulfilmentAutomated WarehousingLogistics & ParcelsFood IndustryIndustrial ManufacturingAutomotivePlastic InjectionMetal StampingPharmaceuticalCosmeticsBeveragesDairyMeat ProcessingFrozen FoodCorrugated CardboardPaper IndustryChemical Industry

Expected results

-70%

Reduction in catastrophic failures detected in advance

+30%

Increased useful life of critical assets

Data

Decisions based on technical evidence, not fixed calendars

GMAO

Complete technical history, traceability for each asset

Related services

Real cases

Verifiable results, no empty marketing

A selection of recent projects. No names for confidentiality. With verifiable data.

Logistics & Parcels

Postal sortation hub — East Flanders

Problem

14 unplanned conveyor stops during the Q4-2023 Black Friday peak. Risk of losing a key logistics contract.

Solution

Full mechanical audit, predictive sensors on critical motors, and CMMS with quarterly lubrication plans.

Result

99,4 %Conveyor uptime in Q4-2024
BE2024
Logistics & Parcels

Distribution warehouse — Valencia metropolitan area

Problem

Motorised rollers failed every 14 days due to bearing overheating. Annual cost: €28,000 in parts and downtime.

Solution

Thermal diagnosis, lubrication plan redesign with specific grease, and per-shift vibration monitoring.

Result

× 12MTBF from 14 days to 6 months
ES2024
Food Industry

Frozen food producer — Antwerp

Problem

Ammonia compressor with unplanned stops twice a month. Risk of cold chain failure on €180,000 of stock.

Solution

Preventive compressor overhaul, continuous pressure and temperature monitoring, and condition-based maintenance.

Result

11months without an unplanned stop
BE2024

Industrial Predictive Maintenance with CMMS

We anticipate failures before they stop your production. Sensors, vibration analysis, thermography and data analytics integrated with CMMS — maintenance as an evidence-based decision, not a calendar event.

Request information