Problem

14 unplanned conveyor stops during the Q4-2023 Black Friday peak. Risk of losing a key logistics contract.

Solution

Full mechanical audit, predictive sensors on critical motors, and CMMS with quarterly lubrication plans.

Problem

Motorised rollers failed every 14 days due to bearing overheating. Annual cost: €28,000 in parts and downtime.

Solution

Thermal diagnosis, lubrication plan redesign with specific grease, and per-shift vibration monitoring.

Problem

Ammonia compressor with unplanned stops twice a month. Risk of cold chain failure on €180,000 of stock.

Solution

Preventive compressor overhaul, continuous pressure and temperature monitoring, and condition-based maintenance.